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Reactive and Planned Maintenance - Biscuit Factory

Project Title: Reactive Maintenance

Project Date: 2008 - Present Day

Project Value: 1.2 million

Kelray were firstly awarded to complete a number of projects in a biscuit factory in 2008.  We have since built a consistent, strong working relationship that continues to this day and are sure will continue to develop into the future.  We have carried out a wide range of projects including maintenance refurbishment, various flooring and drainage works, access road repairs, toilet refurbishments, hygienic environment works and many more.

Flooring Works

Various flooring projects have been carried out throughout the factory production area:

 Ingredients Mixing Area - Overlaying existing floor

  • Prepared existing terrazzo tiles with a diamond grinder
  • Primed tiles with a DPM
  • Overlay tiles with a 6mm polyurethane screed
  • Installed linear surface water drainage system to take standing water away from machinery

Washstation - Flooring Refurbishment

  • Prepared existing terrazzo tiles with a diamond grinder
  • Primed tiles with a DPM
  • Overlay tiles with a 6mm polyurethane screed

Production Shop Floor - Replacing damaged tiles

  • Existing terrazzo tiles were uplifted
  • Primed floor with a DPM
  • Floor was built-up by laying an epoxy mortar resin to match thickness of existing tiles
  • Lay 6mm polyurethane screed to match the level of the existing floor tiles

Warehouse - Patch Repair

  • Damaged concrete floor was saw cut and defective concrete removed
  • Patch was primed with a DPM
  • Replaced concrete with a 1 hour rapid cure epoxy repair mortar
  • Forklifts were able to use the warehouse within a four hour time period

Hygienic Environment - Chiller Room

Kelray created chiller rooms for storage of pre-process materials

  • Installed 100mm PIR insulated panels to all walls and ceilings
  • All joints and trims sealed with a hygienic mastic
  • Installed a 100mm sliding door and 100mm hinge door to seal rooms
  • All work had to be carried out over the Christmas factory shutdown period and completed by the start of the New Year